Full Product Offering & Design Capability
As the technical innovator in the worldwide lighting industry, SYLVANIA is a major producer of custom precision welded leadwire components for lighting and automotive applications.  In addition to our extensive product line, we specialize in finding the best solutions for our customers by offering design support backed by a semi-automatic welding facility for prototype development and small production lots.

Our Process
Our manufacturing capabilities include a full complement of welding machines, percussive and resistance welding capability, glass beading, formed leads, and on-line process monitoring.  Backed by years of welding expertise, we produce uniform runs of precision welded leadwires and assemblies that meet our customers' most stringent requirements.  Our capabilities extend to a vast array of materials with diameters ranging from 0.16mm to 2.3mm, including:

- Dumet (22% & 28% Cu)      - Tungsten
- Copper / CCS                     - Molybdenum (for high temp)
- Nickel & NPFe                      - Various specialty metals
- Monel                                    - Gold, Platinum, Evanohm, Strand